Thursday, May 3, 2012

Counter Productive

So the final stretch is here...everything but some minor trim work is complete.  Well, everything but the kitchen sink....we can't install it yet because there are no counters for it to go in.

I decided when I was planning the kitchen to put quartz counters on all the cabinets on the north wall.  They went in about a week and a half ago and I love them.  But I wanted the kitchen island to stand out.  Everything around it is modern and sleek....it's going to be rustic and aged.  So I decided to go with wood counters for the island.  And I am going to clad the cabinets with some old doors turned on their sides.   It would add some warmth and character to the kitchen and really make a statement....Sounds easy right?

After finally finding some great boards, getting them milled down to be a consistent thickness I joined them together with the biscuit joiner.  (see previous post for details)

Once I had them together, it was time to cut the opening for the sink and do the final sanding.  I measured carefully and marked out the opening.  I drilled holes in each corner large enough for the jigsaw blade to fit into.  Then I inserted the blade and began cutting out the opening.

Much to my surprise once I was finished cutting out the sink opening, I found that there was a large section of the wood that had huge cracks and gaps in it.  I was so frustrated because the process has been slow going and this was one more thing to set back the timeline.  I mixed up another batch of filler (wood glue and sawdust I had saved from cutting the boards)....patched the cracks and gaps and let it dry...again.

There are no pictures here...I was way too upset to stop and take any!!

Finally I was able to sand off the filler and get ready for the final finish.  As with any wood surface, before you do the final coat of paint, varnish or oil you have to make sure it is really well prepped. Work in stages of coarse to fine grades of sandpaper and the wood will just get smoother as you progress.  When it feels very smooth to the touch, it is done.

I was able to put on a coat of stain on after sanding it really well and it is looking great so far....I now need to put on 3-4 coats of Waterlox (a treatment I found online that is supposed to be the best product for this application) and then they will be finally done....here's the progress so far.

Since I was a bit way-laid by the counters, I had to complete something today so I worked on my message board/calendar.

I took one of my old window frames and made it into part cork/park chalk board earlier.  Today I painted the lines and letters on it so I would have a chalkboard calendar that I can write on month by month and change it each time.  It turned out well, and took a bit of sting out of the counter dilemma.



I added two 1/2 moon vintage handles mounted upside down to hold the push pins and chalk.  I also found these great chalk markers online that will give a very fine line and wipe off the chalkboard.  They arrive next week so I can't wait to try them out!

Stay tuned for the final reveal on the counters and the complete kitchen reveal!

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